Clatchard Court, Newburgh

Gabion Retaining Wall Replacement

Client: Fife Council
Location: Clatchard Court, Newburgh
Sub Contactor: Thomas Menzies Builders Ltd
Sector: Civil Engineering
Project Duration: 21 Weeks

Overview

Thomas Menzies Builders Ltd was engaged to replace a severely deformed retaining wall at Clatchard Court, Newburgh.
The existing 4m-high dressed stone and brick structure was beyond repair and required careful demolition and reconstruction using a gabion basket system.

Due to poor access, the working area was extremely constrained. Services, live public pathways, and proximity to a play park made this a technically demanding project, requiring detailed planning, phased execution, and continuous coordination with Fife Council and other stakeholders.

Scope of Works

Vegetation clearance and soft play removal
Demolition of the failing masonry retaining wall and brick buttresses
Excavation and temporary works for new foundations
Installation of reinforced concrete footings with A393 mesh
Supply and install of pre-filled gabion baskets with dressed stone facing
Granular backfill, kerbing, new pathways, and fencing
Reinstatement of play park area and surrounding hard landscaping

Safe Lifting & Access

Access to the work zone was extremely restricted, particularly behind the wall. To overcome this, plant and pre-filled gabion baskets were safely craned onto the working area using pre-arranged lifting operations utilising a 130 tonne mobile crane. All lifting activities were carried out under approved permits and lifting plans, ensuring safety for both workers and the public.

Challenges & Solutions

safety for both workers

Service Avoidance

Underground utilities directly behind the wall required protection throughout all excavation and backfilling operations.

Public Interface

Working adjacent to a live park, safety fencing and signage were maintained daily. Heras panels were installed and relocated as needed to ensure continuous protection of the site boundary.

Access Disputes

A private access issue was encountered early on, requiring careful negotiation to prevent project delays.

Sub-Contractors

JML – Gabions
R. Lindsey – Surfacing
Playtop – Wetpour safety surfacing
Archway Metals – Galvanised fencing

Result

The new gabion solution improves slope stability, aesthetics, and safety for residents — demonstrating our capability in delivering complex structural repairs in sensitive public spaces.

Contract was completed 4 weeks ahead of schedule and within Clients’ budget.